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Telephone:086-0574-87781354
E-mail:nbhsdldz@126.com
Telephone:086-0574-87781354
E-mail:nbhsdldz@126.com
The intermediate frequency coreless induction furnace is suitable for smelting cast iron, cast steel, and non-ferrous metals. It consists of an open furnace body, furnace frame, tilting oil cylinder, induction coil, magnetic yoke, high-pressure carbon free rubber hose, furnace mouth and bottom pouring fixed materials, a complete set of stainless steel inlet distributor, return water collector and clamps, including wall mounted inlet and outlet water heaters.
◆ High power density configuration, 750KW-10000KW per ton;
The open steel frame structure is easy to maintain and repair on a daily basis. The basic structure of the furnace frame is composed of large-sized H-beams or square steel pipes, with a maximum inclination angle of 95 degrees;
The surface of the furnace platform is knotted with refractory materials, which provides more comprehensive protection for the furnace body and is less prone to deformation;
Welding steel structures, equipped with appropriate supports and;
◆ It has advantages such as safety and reliability, good rigidity, good shock absorption effect, low electromagnetic radiation, and easy maintenance.
Fixed point pouring design
This product belongs to a new type of special induction furnace and adopts Japan's latest intelligent fixed-point pouring melting furnace technology. Comprising a furnace body bracket, a furnace body base, and a tilting furnace linkage mechanism device, wherein the furnace body base is connected to the tilting furnace linkage mechanism device through the furnace body bracket. During the entire smelting process, the molten metal can always be poured into a small diameter feeding port, which is not easy to spill and is suitable for the production of metal powder using water (gas) atomization technology. Improve the pouring process, ensure product quality, and enhance the safety performance of production equipment.
Furnace weighing system
According to customer requirements, a furnace weighing system can be configured to transmit the weight data of the melted metal to the PLC, which can conveniently and intuitively display the current weight of the metal in the furnace, making it easier for operators to adjust the composition and arrange production. With the help of an automatic melting management system, automatic melting can be achieved.
Furnace body tilting mechanism
Greatly reducing the labor intensity of furnace operators;
◆ Improve work efficiency to make operators safer and more labor-saving when scraping debris;
Combined with the cyclone dust hood, it is more environmentally friendly when removing debris. The tilting mechanism of the furnace body can tilt the furnace body back 0-25 degrees, and the tilting angle of the furnace body can be adjusted arbitrarily according to the height of the molten iron in the furnace, ensuring that the molten iron and the slag removal port are on the same horizontal plane, making slag removal more convenient and labor-saving. The slag removal port can be easily and quickly replaced. At the same time, the unique curvature design of the backend minimizes the gap between the platforms behind the furnace body, minimizing the possibility of debris falling into the furnace pit through the gap.
Whirlwind vacuum hood
Adopting the latest dual arm double support cyclone dust hood structure or single arm single support cyclone dust hood structure, it has a sturdy steel structure design and a flat steel structure form, reducing the thickness of the entire dust hood and occupying less space. The biggest advantage of the cyclone dust hood compared to the traditional hydraulic tilting dust hood is its "dual flipping working mode". The dust hood and connecting arm can rotate separately, so it can not only tilt forward and backward, but also stay at any position without the need to operate the positioning pin to determine the tilting direction. The moderately flipped dust hood can effectively vacuum during the furnace front balling process.
Efficient smoke and dust collection performance is good, reducing workshop dust concentration and controlling exhaust emissions within the standard range to meet environmental requirements.
Magnetic yoke
Design highlight: Adopting a specially designed widened magnetic yoke. The curvature of its inner arc surface matches the curvature of the outer circle of the induction coil, and is clamped on both sides with stainless steel plates without water cooling. The magnetic yoke has a containment area greater than 65%.
Advantages: Minimize magnetic leakage, minimize magnetic loss, and improve electromagnetic coupling efficiency. Improve utilization and achieve maximum energy-saving effect.
